Material Techno-Economics — Rafael Cayuela
Material Techno-Economics
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Material Techno-Economics

Electrons, Molecules & AI / QubitsClimbing the Competitiveness Ladder

COP31 · 35% electricity by 2035⬇ Electricity Ladder · JPEG
NORFRAIBEGERITAUSABRACHNINDJPN€40€25NordicsFranceIberiaGermanyItalyUSABrazilChinaIndiaJapan€40 power€25 powerElectricity LadderBEV (cars)E-trucks (fleet average)Heat pumpsAI hyperscale clustersBattery gigafactoriesChlor-alkali on clean powerNet-zero siliconesE-glass (electric melting)E-steel (H₂-DRI/EAF)Cement + CCSCrackers + CCSElectric crackingGreen ammoniaShipping e-fuels (short & deep sea)E-SAF (e-kerosene)Green hydrogenRenewable Carbon LadderMechanical recyclingDepolymerisation & dissolutionCO₂-based polyolsChemical recyclingWaste gasification to methanolGreen bio-methanolBio-LNG for shippingBio-ethylene (bio-PE)Bio-naphtha (drop-in)Bio-SAF: HEFA (waste oils)Bio-SAF: alcohol-to-jetWaste-to-jet (gasification + FT)Green e-methanolGreen e-methanol (DAC CO₂)e-Polyolefins (CO₂-to-plastics)Industrial Biotechnology LadderEnzymatic depolymerisationEnzymes for residue sugarsPrecision fermentationPHA (microbial polymers)Gas fermentationFermentation CO₂ captureElectro-biology (CO₂ + green H₂)Industrial enzymes€40 · €25: the same rules if clean power cost that much at the best solar, wind or hydro sites
How the 39 rungs bend Europe's emissionsCurrent EU rules at today's prices: €187/MWh power, ETS €85/t · 16 of 39 rungs accelerate
01Gt2Gt3Gt4Gt5Gt6Gt1990200020102020203020402050No further actionHistoricalToday's trendLadders maximisedEU target
2040 · today's prices−65%vs 1990 · 314 Mt from the rungs
2050 · today's prices−77%vs 1990 · 426 Mt from the rungs
Ladders maximised−70% · −82%2040 · 2050
Clean power, efficiency, vehicle standards & other policies 1,292→1,775Electrify 214→295Capture 25→38Circularize 12→16Renewable carbon 39→46Industrial biotech 24→30Mt a year cut, 2040→2050 · grey: today's trend under current law (power and industry on the ETS cap path, CO₂ standards for cars and trucks, aviation and shipping fuel mandates, efficiency); colours: the 39 rungs of the three ladders at today's prices · Europe includes international shipping (bunker fuels, about 130 Mt CO₂e today; deep-sea voyages half-covered by the EU ETS) · indicative
The 2050 gap on today's trend: 1,130 Mt still emittedby sector, indicative
Agriculture 31%Industry 18%Buildings 14%Power & heat 12%International shipping 6%Rest 20%

Strategy, sustainability, competitiveness, economics, regulations & the energy transition in materials

Molecules, electrons, AI / qubits & the economics of change.

Independent advice from Zurich for boards, investors and policymakers on where electrons, molecules and biology create the most value and the strongest competitiveness in the energy transition. Built on 25 years of chemical-industry P&L, strategy and economics.

Why now
2021

A code red for humanity

That is how UN Secretary-General António Guterres described the IPCC's 2021 climate report. The science has only become clearer since.

Today

A world under tension

Wars, trade fragmentation and energy shocks have turned the transition into a question of security of supply and competitiveness too.

Next

Get it right

More than ever, we need to get the energy, electricity and materials transition right: the right molecules and electrons, in the right place, at the right cost.

Latest news

Talks, articles & announcements

Where to hear the work next, and what is new. All news →

01 · Practice

Advice where energy, materials and economics meet

Four ways to work together from our base in Zurich, across Europe and beyond: from a single keynote to a board-level strategy programme.

A

Board & strategy advisory

Portfolio, investment, site and competitiveness choices under energy-transition uncertainty, tested against scenarios.

B

Techno-economic assessment

Route-by-route cost, carbon, power and water economics for chemicals, materials and hydrogen.

C

Macro & industrial outlook

Chemicals as an early-warning system for the economy: demand, margins and trade flows.

D

Keynotes & workshops

The Electricity Ladder and its companions, for executive teams, investors and policy forums.

Competitive Decarbonization Ladder (Booster)

How many rungs of the Competitive Decarbonization Ladder are decarbonized and competitive today in the Nordics, Germany, France, Italy, Spain and on EU average. This view is password-protected.

03 · Scenario labs

Run your own scenario

Set prices for power, gas, carbon, feedstock and water, and see how the ranking changes. Each lab can turn your scenario into a five-slide summary presentation.

The full model

Ladder Scenario Lab

Both ladders for Europe against six global competitors: 30 processes × 14 regions scored on cost, carbon, value and water. Includes industrial output in 2040, the hydrogen stream, reality checks, the 2040 prize, today's EU rules versus ladder-optimised rules, and the path to −90%.

Open the Ladder Scenario Lab →
New · The Chemicals Ladder · V1New · 28 Oct

Rising the Chemicals Ladder

Electricity per tonne for 23 decarbonized and circular chemical routes against today's processes, from green hydrogen (50 MWh/t) and e-olefins (≈30) to recycling and biotech, with the climb multiplier for each step and what one world-scale plant needs in terawatt-hours a year.

Open the Chemicals Ladder →
🔒 Password protected · on request

ETS: carbon or power?

EU ETS price, industrial power prices and free allocation (current law and the July 2026 proposal) for nine key materials, 2026–2040. Shows when Europe loses competitiveness as free allocation ends, and how much a lower power price changes that. New: ETS Scissors Modelling, sector by sector to 2050 against the USA, the Middle East and China.

🔒 Open with password →
08 · Record
Rafael Cayuela

Rafael Cayuela

Economist and strategist. Former Corporate Chief Economist and EMEAI Chief Strategy & Sustainability Officer of The Dow Chemical Company, based in Zürich.

Book · Wiley, 2013

The Future of the Chemical Industry by 2050

Long-range scenarios for the global chemical industry.

View on Wiley ↗
Book · Wiley, forthcoming 2027

The Chemical Industry Under 4IR

How the Fourth Industrial Revolution reshapes chemicals and materials.

09 · Contact

Start a conversation

Advisory work, board roles, keynotes, lab access, the Outlook and media: rcv@materialtechnoeconomics.com.
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